| To make a lot of
hp safely in a Mustang you must upgrade the fuel system at approximately 500rwhp.
Above this point the stock lines and rails are not sufficient and you risk
running lean. Some may get away with more but it is a crapshoot.
The main problem with upgrading the fuel system is keeping the car streetable.
Since the turbomustangs.com project car is a street car 1st we had to find
a solution that was street friendly. Unfortunately this turned out to
be very difficult.
Most aftermarket
fuel systems require you to run at least 1/2 tank of gas at all times, otherwise
you risk overheating the pumps or sucking air into the pumps. We spoke
to the Aeromotive rep at the local NHRA race and they told us this is just
a matter of fact with aftermarket fuel systems. He said even with their
sumped system they still recommend always keeping 1/2 tank of gas at all times.
This is about the dumbest thing I have ever heard. I really do not wish
to fill up the tank in my car 3 times per week. So we set out to find
a better solution.
Many of the badass
pumps out there are very heat sensitive and also require you to run voltage
regulators and other sorts of things. We weren't interested in wiring
in all sorts of stuff and running a noisy pump. We also didn't want
pumps that risked overheating on long trips, this has happened to a friend
of ours in his Mustang and it is not fun to stop every 20 minutes to dump
fresh gas in the tank to keep the pumps cool. So we decided on finding
a dual Walbro 255lph in line pump setup. These walbro pumps are cheap,
reliable, relatively quiet and they flow a ton! We looked into piecing
together our own kit but figuring out all the fittings we needed and paying
for the fittings is a PITA.
We called Mark Luton
at MMR to see what they had to offer. One of their fuel system configurations
can be seen here.
Mark promised us that he could set us up with exactly what we wanted:
Reliability, able to run the tank dry safely, and 850 flywheel hp capability.
We were skeptical at first because it seemed too good to be true. But
he assured us that he had quite a few cars running around Socal with this
setup making great power and being driven daily down to 1/4 of a tank of gas
or less.
After weighing our
options we decided to order up the MMR kit. Based on discussions with
Mark we opted for their Sumped tank, -10 from the tank to a Y-block, -8 through
the pumps and dual -6 feed lines feeding each fuel rail to an Aeromotive/Paxton
regulator and -6 back to the tank. There are many different ways to
option your kit from MMR. You can do no sump and a pickup, dual pumps
feeding a single -8 to the rails, etc, etc. We already had our Aeromotive
rails from a previous purchase and Mark was happy to work around our already
purchased rails. The sumped tank is a result of 5 or 6 revisions by
MMR to get the best sump possible. They get brand new fuel tanks from
their supplier then they clean them and then they weld the sump on and paint
the tank. The MMR sump is the lowest point on the tank, thus enabling
you to run down to E, which we have proven. We also used the Aeroquip
blue hose and press on fittings which is cheap and won't need to be replaced
after a few years like most steel braided line. It also weighs a bit
less than steel braided line. This hose is NHRA certified, PN FC332,
2003 Rulebook pg.189. Section 1:5
Our entire kit showed
up about 15 days later. You can see the unwrapping of the kit in the
pictures below. We mounted the y-block, filter and pumps to the plastic
tank cover. Then we cut the -6 line to fit, mounted the regulator and
ran the return line. Wiring the fuel pumps was a little tricky because
the kit didn't come with a relay. We called Mark and he told us where
to get a relay with dual power feeds from Autozone. After that it was
simple, just a chassis ground and a 10 gauge power wire to each pump off of
the relay which is triggered off the stock fuel pump relay wire located behind
the trim piece in the hatch area. We also fused the power wire from
the relay to the battery. We were a little skeptical about the press
on fittings, but after putting the first one on we knew this stuff was never
going to seperate. You basically have to cut them off if you ever want
to change something.
For the first couple
of days driving the car we drove around on about 3 gallons of gas and we have
run it down to less than a gallon of gas in the tank and the car ran just
like stock. The pumps are actually less noisy than some of the old stock fox
body pumps we have heard. We have also run one road race event and launched
hard on slicks and the car never sputtered or anything.
The only other problem we had besides the relay was the small fitting in the
fuel pump. Do not tighten this little sucker down very much at all.
We tried snugging it down lightly and it broke on us and we had to get another
one from MMR.
Overall we definitely
give this system 5 stars, it was easy to install, fairly priced, and it lives
up to its billing. Dealing with the guys at MMR were also great, no
complaints.
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Layed out with fittings |
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| Mounting pumps |
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The fitting on the
lower pump pointing away from the camera is the one that snapped.
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