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As I speak with more
and more people about the subject of boost it seems to be a recurring myth that
boost makes power. Now I know that boost does make power but in the form of
cfm. You really have to close your eyes and think about the reason boost makes
power AND what kind of boost makes the best power.
Boost is nothing
more than a measurement of pent up air in an engine. Lets take a look at how
boost works and why boost does not make power. Take a bone stock 302 or 281SOHC.
Add ten pounds of boost with a small blower like an S-trim. For sake of argument
let’s leave out the intercooler and fuel octane for the time being. Now
with that said, let’s say the little blower is whizzing away and producing
an extra 100hp on the 302/281. We have 3-inch inlet (suction side) feeding the
blower. What happens when you change the inlet to a bigger one? Say a four inch
power pipe? A slight increase of power across the rpm and a little more boost
would result. More boost equals more power right? Wrong. The increase boost
is just a byproduct of giving the blower more room to work. With the little
inlet the blower was actually adding some parasitic losses through the crank
due to the higher vacuum on the inlet tube. The blower took power away from
the crank because it was harder to suck air into the blower. Increase the CFM
capabilities to the inducer (impeller face) and the blower will produce more
boost at the same impeller rpm because it has more air to compress. The reason
for my example to have a blower in it is because of the ability to describe
impeller speed as a constant.
The easier you make
things the more power you will make. So we learned that the bigger air inlet
the better right? Here is where things get fun. Using a turbo instead of a blower,
we change from a 3” to a 4” inlet. This time the power goes up but
the boost does not. Since we have the waste gate regulating the boost to 10psi
we do not see an increase in boost. But we see a increase in power. Simple really,
the turbo is taking some of the parasitic losses and giving them back to the
crank. Giving the turbo more room to breath has allowed the turbo to make the
same boost but at a lower impeller speed. Because the impeller is spinning slower
the exhaust gas pressure is reduced. Anytime a piston has to push it takes power
away from the crank. The higher your exhaust pressure before the turbo is the
more power the piston uses to push the exhaust out of the engine. Think of it
this way. The turbo did not have to WORK as hard to make 10psi of boost. Less
work, more power.
Back to the blower
and the impeller speed vs. boost. Now our S-trim is making 10psi of boost. The
engine we have is stock. We swap engines for one with H/C/I. What happens? Boost
drops. The reason for the drop in boost is directly correlated to the volumetric
efficiency (VE) of an engine. Because the engine has added VE, the blower, still
spinning the same rpm as with the stock engine, is simply not moving the cfm
of air to produce the 10psi of air back-pressure in the engine. At the same
time as the boost drops the power goes up. LESS BOOST, MORE POWER??? The blower
is still moving the same speed. It is moving the same air too. Here is where
it gets real interesting. Because the blower is not pushing as hard to move
that same air into the engine less power is sucked from the crank. Remember
less work, more power.
There is another
reason there was adder power output as well. That is air density (AD). AD is
basically the amount of air that is in a cubic foot of air. The Earth’s
air has a certain amount of weight to it. As a level of reference we will use
psi. The weight of the Earth’s air is 1 BAR or 14.7psi. = 1 ATM (atmosphere).
14.7psi is a standard starting point. It is the right relative humidity, air
temperature and baro to achieve 0 feet of elevation or sea level. Using those
three measurements you can come up with the DA. DA is basically a term used
to describe the correct elevation of the air that day.
In theory if you
double the amount of oxygen that goes into a engine (along with fuel) you will
double the output. This is true. But to get a true double amount of power from
a power adder stand point you usually need to run more than 14.7psi of boost.
This is because of air temperature and parasitic loss. When you compress air
in heats it. Air that is hot has LESS DENSITY. Hot air expands and so the air
molecules are not as close together. This makes the air lighter or less dense.
Less air means less oxygen means less power. This is why we run heat exchangers
(intercoolers). Cooling the air back down will increase air density and power
with in the same cfm of air. The bigger the intercooler the better. One of the
reasons is air restrictions and pressure drop. You will have some drop no matter
what. Some will always come from the fact that by cooling the air it becomes
denser and shrinks, reducing pressure slightly. The intercooler being to small
in cfm flow also causes pressure drop. This is a serious horsepower killer.
The turbo is working extra hard (using engine power) to move a specific amount
of air to make our 10psi of boost. The problem is you might be seeing 15psi
of boost at the intercooler inlet and 10psi at the intake valve. Your turbo
has to move more air than necessary taking power away from the crank in order
to do it. The same goes for the down pipe and exhaust system. If it is too restrictive
the engines power is used to push the exhaust out. Now don’t be running
out and putting a six inch down pipe on your car. The turbine will only flow
so much exhaust. You will not benefit going to anything larger that a four inch
down pipe on a turbo as big as a T4-76GTS.
I hope this
squashes some of the myths of boost.
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